WPC door board extrusion line

Plastic door board has a wide range of applications, and are commonly used in various buildings such as residential buildings, public buildings, and commercial places. It can be used as a material for interior doors, balcony doors, kitchen doors, bathroom doors, etc., and can also be used for exterior doors, fences, flower stands, etc. Due to its superior performance and beautiful appearance, more and more people choose to use wood-plastic door panels to replace traditional solid wood door panels, making the space more beautiful and durable.
150-700kg/h
PVC resin+wood power
24/7 Operation Ready
Application of WPC door board extrusion line
choose your solution
  • Required main materials: PVC resin+calcium carbonate+additives
  • PVC door board width: 60-130cm
  • Surface treatment to get design: printing, hot stamping and lamination.
  • Suitable extruder machine model: SJZ65/132, SJZ80/156, SJZ92/188. (twin screw extruder)
Working process of PVC ceiling panel machine by hot stamping:
Material loader → PVC mixer machine → vibration sieve  → material loader → conical double screw extruder machine → mold (extrusion die head + calibration mold)  → vacuum and calibration table  → haul off machine → hot stamping machine  →cutting machine  → stacker → final PVC ceiling panel → package
  • Required main materials: PVC resin+calcium carbonate+additives
  • PVC door frame width: less than 30cm or customerized
  • Surface treatment to get design: Lamination mainly.
  • Suitable extruder machine model: SJZ55/110, SJZ65/132, SJZ80/156 (twin screw extruder)

Advantages of using double screw extruder to produce edge band tape:

The process is more easier, clients can directly use powder format materials to do production, easy for new client to start this project.
Compared with single screw extruder machine, the capacity is higher.

  • Required main materials: PVC resin+wood power(optional)+calcium carbonate+additives
  • PVC door board width: 70-130cm
  • Surface treatment to get design: Printing, hot stamping & lamination
  • Suitable extruder machine model: SJZ80/156 , SJZ92/188 (twin screw extruder)

Advantages of using three calendar system to produce edge band tape

  • High efficiency
  • High capacity
  • Suitable for big company
  • Required main materials: PVC resin+wood power(optional)+calcium carbonate+additives
  • WPC door frame width: less than 30cm mainly or customerized
  • Surface treatment to get design: Lamination/hot stamping
  • Suitable extruder machine model: SJZ65/132, SJZ80/156 (twin screw extruder)

Advantages of acrylic (PMMA) edge banding:

  • High transparency: Acrylic edge banding has high transparency, the texture of the board can be clearly seen, and it has a good decorative effect.
  • High brightness: The surface gloss of acrylic edge banding is high, which can make the furniture look brighter and more upscale.
  • Wear-resistant and weather-resistant: Acrylic edge banding has good wear resistance and weather resistance, is not easy to fade and deform, and has a long service life.
  • Good environmental protection: Acrylic edge banding does not add any fillers during the production process, does not release harmful substances such as formaldehyde, and has good environmental protection performance.
ParameterS
Extruder Model Capacity (kg/h) Main Motor (kW)
PVC Door Board Making Machine
SJZ65/132 150–200 37 / 45
SJZ80/156 250–400 55 / 75
SJZ92/188 500–600 90 / 110
PVC Door Frame Making Machine
SJZ55/110 100–125 22
SJZ65/132 180–200 37
SJZ80/156 350–400 55
WPC Door Board Making Machine
SJZ80/156 400 75
SJZ92/188 600–700 90 / 110
WPC Door Frame Making Machine
SJZ65/132 150–200 37
SJZ80/156 300–350 55

Features of plastic door board and profiles production line

  • Automatic production: PVC WPC door panel manufacturing machine adopts advanced automation technology, which can realize fully automatic production process, including material feeding, sheet extrusion molding, cooling cutting, edge trimming and other links. This can greatly improve production efficiency and reduce labor costs.
  • High-precision molding: The machine has a sophisticated extrusion system and mold design, which can ensure accurate extrusion of WPC materials and form precise door panel shapes. Accurate size and flat surface can guarantee the quality and appearance of the door panel.
  • Multifunctional adaptability: PVC WPC door board manufacturing machine can adapt to different door panel styles and specification requirements. By changing different molds and adjusting process parameters, WPC door panels/board of various styles and sizes can be manufactured to meet the diversity of market demand. .
  • High efficiency and energy saving: This type of machine usually adopts energy-saving motor and controller, which effectively reduces the energy consumption of the machine. At the same time, the machine can realize the recycling of materials and the reuse of waste materials in the production process, which reduces the waste of resources and meets the requirements of environmental protection.
  • Easy to operate: Sharc’s PVC WPC door panel machine is equipped with a human-machine interface operating system, which is simple and intuitive to operate. The operator only needs to perform basic parameter setting and monitoring without excessive professional skills, which reduces the difficulty of operation.
  • Reliable and stable: PVC WPC door board making machine from SHARC adopts high-quality mechanical and electronic components, which has stable and reliable performance. At the same time, the machine is equipped with an automatic fault detection and alarm system, which can take timely measures in case of abnormality to ensure the continuity of production and quality stability.

Methods of getting surface design for plastic door board and frames

  1. Printing & UV coating
Required materials: ink (for color), UV varnish(for matt and glossy surface), thinner (to clean and to adjust colors) Required machine: printing machine and UV coating machine Cost of production: the minumum production cost Machine Place: This printing & UV coating machine will be put separated from PVC door board extrusion line. We firstly use PVC door board extrusion line to produce solid color panel, and then use Printing & UV coating to get design and glossy/matt surface. According to door board design, the printing machine can be 2 colors, 3 colors, 4 colors, 5 colors printer machine and etc. For accurate printing of door board design, Sharc Machine Company equips servo motor control for the door board printer.  
  1. Hot stamping (transfer print):
Required materials: PET hot stamping foil and glue Required machine: hot stamping machine. Cost of production: higher than printing. Machine Place: it is put separated from PVC door board extrusion line, offline machine. We firstly use PVC door board extrusion line to produce solid color panel, then process on offline hot stamping machine for getting design.  
  1.  Required materials: PVC film and glue
Required machines: lamination machine, there are two types lamination machine for PVC door board production, one is cold glue lamination machine(production cost is cheaper, but there is some smell), another is hot glue lamination machine(production cost is high, but quality is better and environmental). Cost of production: it is the most expensive one compared with printing & hot stamping, but the effect is the best. Machine Place: it is put separated from PVC door board making machine, offline machine. We firstly use PVC door board extrusion line to produce solid color panel, then process on offline lamination machine for getting design.  
  1. CNC router + vacuum lamination
Required materials: PVC film Required machine: CNC router, vacuum lamination machine Cost of production: the highest Machine Place: It is process for curved WPC door, firstly use CNC rooter to get curved design, then use vacuum lamination machine to get door film laminated.

CLIENTS' RUNNING FACTORY

WhatsApp WhatsApp Contact Us Email
滚动至顶部