PVC door board extrusion line
For different size doors, we can offer different model PVC door extruder machines, for example 65/132 conical twin screw extruder, 80/156 conical twin screw extruder, 92/188 conical twin screw extrude and etc.
APPLICATIONS OF PVC DOORS
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ParameterS
| Extruder Model | Product Size (mm) | Capacity (kg/h) | Motor Power (kW) |
|---|---|---|---|
| PVC Door Extrusion Lines | |||
| SC-65/132 | ≤ 800 | 200–250 | 37–45 |
| SC-80/156 | ≤ 1200 | 400–500 | 55–75 |
| SC-92/188 | 800–1200 or above | 800–900 | 90 |
| PVC Door Frame Extrusion Lines | |||
| SC-51/105 | ≤ 100 | 100–120 | 15–18.5 |
| SC-55/110 | ≤ 200 | 125–150 | 22 |
| SC-65/132 | ≤ 300 | 200–250 | 37–45 |
Detailed Specifications of PVC Door Extrusion Line
Autoloader Machine
| Motor power | 2.2KW or 3kw |
| Material | Stainless steel |
| Volume of material box | 140L |
| Screw diameter | 114mm or 133mm |
| Material of feeding rod | Stainless steel |
| Screw length | 5.3m or customerized |
| Automatic feeding control | Micro switch |
| Material of material rack | Carbon steel |
PVC Door Extruder Machine
| PVC Door Extruder model | 65/132; 80/156; 92/188 PVC extruder |
| Screw barrel materials | 38CrMoALA, nitrided, hard chrome treated |
| Speed control | Inverter drive |
| Brand of inverter | ABB or Emerson or customerized |
| Heating method | Cast aluminum heating ring |
| Contactor | Schneider or customerized |
| Breaker | Schneider or customerized |
| Motor | Siemens or ABB or customerized |
| Motor power | 37-75kw |
| PLC touch screen | Simens PLC touch screen (optional) |
Mold for PVC Door
| Size (mm) | 600-1200mm or above |
| Thickness (mm) | Customerized |
| Heating method | Cast aluminum heating plate |
| Number of heating zones | 16-28 |
| Heating power (kw) | 25-45kw |
| Material | 3CR13 or 3CR17 or 2316 etc |
Vaccum Calibration and Water Cooling Table
| Length (m) | 6-12 meters |
| Vacuum pump power (kw) | 7.5kwx2pcs + 5.5kw x2pcs or customerized |
| Cooling method | Water cooling |
| Water pump power (kw) | 4 |
| Fan power (kw) | 1.1 |
| Contactor | Schneider & Chint |
Haul off Machine
| Traction motor power (kw) | 3kwx2 |
| Number of tracks | 2 |
| Effective traction width (mm) | 600-1200mm or customerized |
| Traction speed (m/min) | 0.5-6.5 |
| Clamping method | Pneumatic |
| Electroncis | Schneider & Chint |
| With safety protection system, the machine stops when the door/window is opened and starts only when the door/window is closed. | |
Cutting Machine
| Cutting width (mm) | 600-1200mm or customerized |
| Moving motor power (kw) | 1.1 |
| Moving speed control method | Inverter |
| Cutting motor power (kw) | 3 |
| Fixed length method | Encoder |
| With safety protection system, the machine stops when the door/window is opened and starts only when the door/window is closed. | |
| Contactor | Schneider |
| PLC System | Delta or Siemens |
| Inverter | Emerson or ABB |
| Encoder | Autonics |
Automatic Plate Moving Machine
| Plate length (mm) | 2100 and 3000mm |
| Control method | Automatic |
| Plate suction method | Negative pressure suction plate |
| Plate stacking method | Post-positioned |
| With safety protection system, the machine stops when the door/window is opened and starts only when the door/window is closed. | |
| Main electronics | |
| Contactor | Schneider & Chint |
| PLC System | Delta or Siemens |
Main Features of PE Door Production Line From Sharc Machine Company
- Efficient production: ThePVC Door Making Machine adopts advanced production technology and equipment, which can quickly and efficiently produce a large number of PVC door board.
- High degree of automation: The PVC Door Extrusion Line has a high degree of intelligence, and the use of an automatic control system can realize automatic operation and monitoring of the production process and improve production efficiency.
- Good stability: The PVC DoorExtrusion Machines adopts stable and reliable mechanical structure and control system to ensure the stability of the production process and reduce failure and downtime.
- Strong adaptability: The PVC Door ProductionLine can produce PVC door board with different specifications and different wall thicknesses. It has strong adaptability and can meet the needs of different customers.
- Quality controllable: the PVC DoorExtrusion Line is equipped with quality testing equipment and a monitoring system, which can monitor and control key parameters in the production process in real time to ensure the production of high-quality PVC doors.
- Energy saving and environmental protection: PVC Door Production Lineadopts energy saving technology and environmentally friendly materials to reduce energy consumption and impact on the environment and meet the requirements of sustainable development.
- Easy maintenance: a simple structure and is easy to maintain. The maintenance and repair of the equipment is relatively simple, which reduces maintenance costs and downtime.
- High safety: Good safety performance, and safety protection measures have been taken to reduce the occurrence of accidents and personal injuries.
What should we prepare before production of PVC door board?
- Building for factory
After clients choose the required PVC Door Production Line, Engineers from SHARC will offer plant sizes for clients. Also Sharc can supply factory layout design service, it will show exactly about machines position, water, air and electricity information. - Materials
Main material for PVC door extrusion is PVC resin and calcium carbonate. Clients can choose to use new materials or recycled materials. - Machines
PVC door production line will need several machines including PVC mixer machine, PVC door extrusion line, mold for door and etc - Technician and labors
If clients need technician from SHARC for operation, we can do the support.
What should we pay attection during the production of PVC door & frames?
- Try to use good raw materials in production. Good raw materials can ensure product quality and improve product brand influence.
- A good operator is very important. He can help customers make production run perfectly, reduce defective products, obtain perfect formulas, and reduce production of finished products. If customers need to get technicians from SHARC, they can contact SHARC and we will help them.
- To reduce the cost of production, now more and more clients are using recycling materials, it will help clients reduce the production cost, also because recycling materials will help increase the production speed.
- Screw speed, Barrel temperature, Mold temperature, Traction speed, Cooling temperature are important for getting high quality PVC doors.
