HDPE Pipe extrusion line
Suitable HDPE pipe diameter: 16-2000mm.
Required Material: HDPE granules+color master batch.
As a professional manufacturer of PE HDPE pipe production line, Sharc Machine Company offers complete solution of HDPE pipe production from A to Z. The PE pipe diameters range from 16mm to 2000mm.
Required Material: HDPE granules+color master batch.
As a professional manufacturer of PE HDPE pipe production line, Sharc Machine Company offers complete solution of HDPE pipe production from A to Z. The PE pipe diameters range from 16mm to 2000mm.
Application of HDPE Pipe extrusion line
ParameterS
| Model | Pipe Diameter (mm) | Capacity (kg/h) | Motor Power (kW) |
|---|---|---|---|
| PE63 | 16–63 | 150–300 | 45–75 |
| PE110 | 20–110 | 220–360 | 55–90 |
| PE160 | 50–160 | 300–440 | 75–110 |
| PE250 | 75–250 | 360–500 | 90–132 |
| PE315 | 90–315 | 440–640 | 110–160 |
| PE450 | 110–450 | 500–800 | 132–200 |
| PE630 | 250–630 | 640–1000 | 160–250 |
| PE800 | 315–800 | 800–1200 | 200–355 |
| PE1000 | 400–1000 | 1000–1500 | 250–355 |
| PE1200 | 500–1200 | 1200–1800 | 355 – (250 × 2) |
| PE1600 | 710–1600 | 1800–2400 | (250 × 2) – (355 × 2) |
| PE2000 | 800–2000 | 2400–3000 | (355 × 2) – (355 × 2 + 160) |
Included machines of PE Pipe Production Line
| No. | Name | Quantity |
| 1 | Automatic Vacuum Feeder Machine | 1set/2sets/3sets(according pipe layers) |
| 2 | Hopper Dryer | |
| 3 | Single Screw PE Extruder machine | |
| 4 | Co-Extruder for Color Code | 1set |
| 5 | PE Pipe Extrusion Die | 1set |
| 6 | Vacuum Shaping Box | 1set |
| 7 | Spray Cooling Box | 1set |
| 8 | Traction Machine | 1set |
| 9 | Cutting Machine | 1set |
| 10 | Stacking Rack | 1set |
| 11 | Laser printer | 1set |
| 12 | Color mixer machine | 1set |
Detailed Specifications of PE Pipe Extrusion Line: (all parameters are as reference)
1. Single Screw PE Pipe Extruder
| L/D ratio | 33:1 or 38:1 |
| Screw barrel materials | AlloyWith high quality |
| Speed control | Inverter drive |
| Brand of inverter | ABB or customerized |
| Heating method | Cast aluminum heating ring |
| Contactor | Schneider or customerized |
| Breaker | Schneider or customerized |
| Motor | Siemens or ABB or customerized |
| PLC touch screen | Optional |
| Brand | Siemens or customerized |
2.Co-Extrusion Machine (Color Code)
| Extrusion capacity | 5-12 kg/h |
| Motor power | 1.5kw, AC |
| Motor | Siemens or ABB or customerized |
| Inverter | Emerson or ABB or customerized |
| AC contactor, indicator light, button | Schneider or customerized |
| Temperature control meter | Omron or customerized |
| PLC touch screen control | Optional |
| Brand of PLC | Siemens or customerized |
3.PE Pipe Extrusion Die
| Tube diameter specification (OD) | According to clients’ PE pipe diameter |
| Heating method | Natural mica heater |
| Mold material | 40Cr |
| Mandrel material | 40Cr |
| Sizing sleeve material | High quality wear-resistant copper |
| Sizing sleeve cooling method | Water cooling jacket |
| Die core rod | The surface of the tube is treated to make it bright |
4.Vacuum Shaping Box
| Applicable pipe diameter | According to clients’ PE pipe diameter |
| Cooling method | Spray cooling |
| Sprayer pipe material | Stainless steel |
| Nozzle material | Nylon |
| Up and down movement adjustment range | 50 mm |
| Left and right movement adjustment range | 30 mm |
| Forward and backward movement adjustment range | 800 mm |
| Vacuum box length | 6 or 9 meters or customerized |
| Center height | 1000±50mm |
| Box material (part in contact with water) | Stainless steel |
| Water pump | Guanglin or customerized |
| Vacuum pump | Guanglin or customerized |
5.Spray Cooling Box
| Applicable pipe diameter | According to clients’ PE pipe diameter |
| Cooling method | Spray cooling |
| Spray pipe material | Stainless steel |
| Nozzle material | Nylon |
| Spray cooling box length | 6000 mm or customerized |
| Center height | 1000±50mm |
| Box material (part in contact with water) | Stainless steel + tempered glass sliding door |
| Water pump | Guanglin or customerized |
| Drainage method | Automatic level drainage |
6.Traction machine
| Applicable pipe diameter | according to clients’ diameter |
| Number of traction tracks | Customerized (1-8 claws) |
| Motor | Siemens or customerized |
| Inverter | ABB or customerized |
| AC contactor, indicator light, button | Schneider or customerized |
| Terminal block | Schneider or customerized |
7.Cutting Machine
| Workbench movement method | Pneumatic |
| Center height | 1000±50mm |
| Motor | Siemens/ABB or customerized |
| AC contactor, indicator light, button | Schneider Schneider |
| Terminal block | Schneider Schneider |
| PLC control system | Siemens PLC Touch Screen |
8.Stacking Rack
| Applicable pipe diameter | According to clients’ requirement |
| Length | 6000mm |
| Stacking rack type | Flip-type |
| Flap material | nylon roller |
| Center height | 1100±50mm |
Main Features of PE Pipe Production Line From Sharc Machine Company:
- Efficient production: The Plastic HDPE Pipe Extrusion Line adopts advanced production technology and equipment, which can quickly and efficiently produce a large number of PE pipe products.
- High degree of automation: The HDPE Plastic Pipe Extrusion Line has a high degree of intelligence, and the use of an automatic control system can realize automatic operation and monitoring of the production process and improve production efficiency.
- Good stability: The HDPE Plastic Pipe Extrusion Line adopts stable and reliable mechanical structure and control system to ensure the stability of the production process and reduce failure and downtime.
- Strong adaptability: The HDPE Plastic Pipe Extrusion Line can produce PE pipes with different specifications and different wall thicknesses. It has strong adaptability and can meet the needs of different customers.
- Quality controllable: the HDPE Plastic Pipe Extrusion Line is equipped with quality testing equipment and a monitoring system, which can monitor and control key parameters in the production process in real time to ensure the production of high-quality PE pipe products.
- Energy saving and environmental protection: the HDPE Plastic Pipe Extrusion Line adopts energy saving technology and environmentally friendly materials to reduce energy consumption and impact on the environment and meet the requirements of sustainable development.
- Easy maintenance: the HDPE Plastic Pipe Extrusion Line has a simple structure and is easy to maintain. The maintenance and repair of the equipment is relatively simple, which reduces maintenance costs and downtime.
- High safety: The HDPE Plastic Pipe Extrusion Line has good safety performance, and safety protection measures have been taken to reduce the occurrence of accidents and personal injuries.
What should we prepare before production of PE pipes?
- Building for factory:
- Materials:
- Machines:
- Technician and labors:
What should we pay attection during the production of PE pipes?
- Try to use good raw materials in production. Good raw materials can ensure product quality and improve product brand influence.
- A good operator is very important. He can help customers make production run perfectly, reduce defective products, obtain perfect formulas, and reduce production of finished products. If customers need to get technicians from SHARC, they can contact SHARC and we will help them.
- To reduce the cost of production, now more and more clients are using co-extrusion for HDPE pipe production, it is multilayer PE pipes, the middle layer is cheap materials, outer layers are good materials for hardness and good looking. Eventually it helps to reduce the product manufacturing cost. This process will need two extruder machines or more.
- Screw speed, Barrel temperature, Mold temperature, Traction speed, Cooling temperature are important for getting high quality PE pipes.
