PVC ceiling panel extrusion line
PVC ceiling panel production line, also we can call it PVC plafon production line, PVC ceiling tiles/wall board production line, its capacity ranges from 800-5000 square meters per 24 hours per line. The PVC ceiling panel width can be 200mm, 250mm(10 inches), 300mm(12 inches), 400mm, 600mm, 595mm, 603mm(2 feet) or customerized.
Required materials for surface design: PET hot stamping foil + glue
Required main machines for production: PVC mixer machine+ PVC ceiling panel extrusion line+Online hot stamping machine+mold
Working process of PVC ceiling panel machine by hot stamping:
Material loader → PVC mixer machine → vibration sieve → material loader → conical double screw extruder machine → mold (extrusion die head + calibration mold) → vacuum and calibration table → haul off machine → hot stamping machine →cutting machine → stacker → final PVC ceiling panel → package
Required main materials for base layer: PVC resin+calcium carbonate+additives Required materials for surface design: PVC film + glue Required main machines for production: PVC mixer machine+ PVC ceiling panel extrusion line+Online lamination machine+mold
Working process of PVC ceiling panel machine by lamination:
Material loader → PVC mixer machine → vibration sieve → material loader → conical double screw extruder machine → mold (extrusion die head + calibration mold) → vacuum and calibration table → haul off machine → lamination machine →cutting machine → stacker → final PVC ceiling panel → package
Required main materials for base layer: PVC resin+calcium carbonate+additives Required materials for surface design: PVC ink, UV varnish and thinner Required main machines for production: PVC mixer machine+ PVC ceiling panel extrusion line+mold+offline printing&UV coating line
Working process of PVC ceiling panel machine by by offline printing:
Material loader → PVC mixer machine → vibration sieve → material loader → conical double screw extruder machine → mold (extrusion die head + calibration mold) → vacuum and calibration table → haul off machine →cutting machine → stacker →plain color PVC ceiling panel →offline two colors printing and UV coating machine → final design PVC ceiling panel → package
Working process of 2 by 2 feet PVC ceiling tile machine :
Material loader → PVC mixer machine → vibration sieve → material loader → conical double screw extruder machine → mold (extrusion die head + calibration mold) → vacuum and calibration table → haul off machine → hot stamping machine（Antigrid transfer） → cutting machine → stacker → final PVC ceiling panel → package
Model of PVC Ceiling Panel Production Line
| PVC Ceiling Panel Width | Extruder Model | Motor Power (kW) | Capacity (kg/h) |
|---|---|---|---|
| 200 mm | |||
| 48/113 (51/105) | 15 | 100 | |
| 53/128 (55/110) | 22 | 125 | |
| 65/138 (65/132) | 37 | 200 | |
| 250 mm (10 inches) | |||
| 48/113 (51/105) | 15 | 100 | |
| 53/128 (55/110) | 22 | 125 | |
| 65/138 (65/132) | 37 | 200 | |
| 300 mm (12 inches) | |||
| 48/113 (51/105) | 15 | 100 | |
| 53/128 (55/110) | 22 | 125 | |
| 65/138 (65/132) | 37 | 200 | |
| 400 mm | |||
| 65/138 (65/132) | 37 | 200 | |
| 80/156 | 55 | 400 | |
| 600 mm / 595 mm / 603 mm / 602 mm (2×2 feet) | |||
| 65/138 (65/132) | 37 | 200 | |
| 80/156 | 55 | 400 | |
Features of PVC ceiling panel production machine
- Automated production: PVC Ceiling panel production machine is a fully automated production system, which can realize the whole process of automatic operation from raw material supply to finished product packaging. It includes the transportation, mixing, extrusion, cooling, cutting and packaging of raw materials, which reduces the need for manual operations and improves production efficiency and product quality.
- Precise control: The PVC Ceiling panel production machine adopts an advanced control system, which can monitor and adjust various parameters in the production process in real time, such as temperature, pressure and speed, to ensure product consistency and quality stability.
- High-efficiency production capacity: PVC Ceiling panel production machine has high-efficiency production capacity, which can realize large-scale, continuous and stable production. The design and process flow of the production line have been carefully optimized to maximize production efficiency and meet market demand.
- Flexible and diversified: PVC Ceiling panel production machine can be customized according to different needs and specifications, so as to realize diversified product design and production. Wall panels of different thicknesses, widths and lengths can be produced, and products can be customized by changing extrusion dies and adjusting production parameters.
- Resource and energy saving: The PVC Ceiling panel production machine adopts advanced manufacturing technology and equipment, which has advantages in saving raw materials and energy. Efficient manufacturing process and equipment design make the utilization rate of materials higher, reduce waste generation, and reduce energy consumption.
- Quality control: The PVC Ceiling panel production line is equipped with a strict quality inspection and control system, which can monitor and inspect all links in the production process in real time to ensure that the product quality meets the standards and requirements.
CLIENTS' RUNNING FACTORY
