Home / Products / Profile extrusion line

PS PROFILE PRODUCTION LINE

PS profile production line is a set of professional equipment for producing polystyrene (PS). It is an integrated production system that transforms PS raw materials into finished profiles of various styles and specifications through a series of processing steps.

Throughput: 80–500 kg/h

PVC Extruder Machine

24/7 Operation Ready

Parameters of PS Profile Production Line

Model	Extruder Model	Total Installed Power (kW)	Machine Length (m)
PS65	SJ65	50	26
PS90	SJ90	90	32
PS100	SJ100	100	33
PS120	SJ130	130	34

Equipment composition of PS profile production line

Extruder: It is the core equipment of the PS profile production line. Common ones include single-screw extruder and conical twin-screw extruder. The single-screw extruder has a simple structure and is suitable for extrusion molding of a variety of plastics; the conical twin-screw extruder has the characteristics of low shear rate, difficult material decomposition, uniform plasticizing and mixing, etc., which can better ensure product quality and production efficiency.
Mold: It determines the shape and size of the profile. Different products need to replace the corresponding mold. The design and manufacturing accuracy of the mold have an important influence on the appearance quality and dimensional accuracy of the profile.
Cooling and shaping table: It is used to cool and shape the extruded high-temperature profile to keep it in the required shape and size. Common cooling methods include air cooling, water cooling, etc. Some advanced cooling and shaping tables are also equipped with special cooling systems, such as vacuum cooling, etc., to improve the cooling effect and production efficiency of PS profile production line.
Hauling machine: The function of the hauling machine is to pull the profile so that it moves forward evenly according to the set speed and tension, ensuring the continuity and stability of the production process. The speed of the traction machine can be adjusted according to production needs, and variable frequency speed regulation technology is usually used to achieve precise speed control.
Cutter: Cut the continuously extruded profiles into the required length. The cutting accuracy and efficiency of the cutter directly affect the quality and production efficiency of the product. Common cutting methods include mechanical cutting, laser cutting, etc. Choose the appropriate cutting method according to different profile materials and sizes.
Material rack: Used to store raw materials and finished profiles, facilitating material management and product stacking during the production process.
Mixer: Mix different raw materials and additives in a certain proportion to make them evenly distributed, providing stable quality materials for extrusion molding.

PS Profile Production Process

Raw Material Preparation

Select suitable PS resin particles and add an appropriate amount of additives such as foaming agent, lubricant, and antioxidant according to the product performance requirements. Then put these raw materials into the mixer for full mixing so that the additives are evenly distributed in the PS resin.

Extrusion Molding

Add the mixed raw materials into the barrel of the extruder, and convey, compact, and plasticize the materials forward through the rotation of the screw. During the extrusion process, the raw materials gradually melt under high temperature and high pressure, and are extruded through the die to form the profile with the required shape.

Cooling and Shaping

The extruded high-temperature profile immediately enters the cooling and shaping table, where it is quickly cooled and shaped by cooling media such as air or water to maintain the profile shape and dimensional accuracy.

Traction Cutting

The shaped profile is pulled by the traction machine and moves evenly at the set speed. When the profile reaches the required length, the cutting machine automatically cuts it to obtain the finished profile.

Finished Product Processing

After cutting, the finished profile can be stored or shipped after inspection and packaging. The inspection mainly includes appearance quality, dimensional accuracy, and physical properties to ensure the product meets quality standards.

Unit specifications of PS Profile Production Line

PS Louver Panel Production Line

PS louver panel is widely used in the fields of construction and decoration. PS material has a low density, which makes PS louver panel light and easy to carry and install. PS louver panel can have a variety of colors and textures, providing good decorative effects. PS louver panel has good resistance to most chemical corrosion.
As a leading manufacturer and supplier, Sharc Machine Company offers a wide selection of PS Louver Panel Production Lines, different size PS louver panel will requires different model PS Louver Panel Production Lines. SHARC offers a turnkey solution of PS louver panel manufacturing.

Width of PS panel: 1-60cm
Required materials of production PS louver panel:
Materials for base layer: HIPS(top layer)+GPPS(inner layer)+DOP+foaming agent
Matarials for design: PS foil and embossing rollers
Destiny of PS panel: around 0.45g/cm3.

PVC Fluted Panel Making Machine

As a leading manufacturer and suplier, Sharc Machine Company offers a wide selection of automatic pvc fluted panel making machines, SHARC offers a turnkey solution of PVC fluted panel manufacturing.

Width of pvc fluted panel: 0-300mm
Materials for base layer: PVC resin+ calcium carbonate+additives
Materials for design: PVC film+glue

Pipe Extrusion Line

Profile Extrusion Line

Panel & Board Extrusion Line

Edge Band Extrusion Line

Auxiliary Machine